Manufacturing Engineer - EDM Process (Global Grade 9)

Rolls-Royce is a leading company known for innovation in engineering and manufacturing, seeking a Manufacturing Engineer specializing in EDM processes. The role involves providing technical support to operations, improving manufacturing processes, and ensuring compliance with safety and quality standards.ResponsibilitiesEnsure that manufacturing processes are in full compliance to Health, Safety & Environmental Standards and meet the expectations of the Zero Harm programEnsure that manufacturing processes are capable of achieving and sustaining the design definition, and that processes are followed so that our products and those of our suppliers conform to their specificationRigorously raise, investigate and resolve safety related issuesDrive a culture of zero defects within the organizationWorks with all functions to reduce risk and drive product Right First TimeEnsure compliance to all relevant company, legislative and technical policies and standards including RRMS, SABRe and Export Control and Intellectual Property requirementsEnsure application of manufacturing process controls within their area of accountability, with authorization subject to appropriate delegationAct as MEA or PCA signatory, where applicableIdentify and develop opportunities for new or improved manufacturing processes, digital systems and technologies to meet current or future requirementsPlan and manage activities including schedule, resources and costs, gaining buy-off and communicating current status to relevant stakeholdersEnsure issues and risks are resolved to meet project timescalesDevelop, implement, validate, maintain and continuously improve manufacturing processes, digital systems and/or methods of manufacture which are capable of meeting and continue to meet requirements for safety, quality, cost, delivery rate and lead timeCapture, analyze and use data to demonstrate and improve the current and future capability of manufacturing processesWorking with the Manufacturing Engineering Commodity Leaders and Manufacturing Process Owners, drive manufacturing processes towards identified consistent best practiceWork with interfacing teams and local experts to ensure technical aspects of manufacturing processes and digital systems are understood and accounted for as requiredCapture and utilize lessons learntIdentify, document and share best practice, including by participation in relevant Communities of PracticeResponsible for self-development to meet the required competencies for the roleContinuously seek to expand knowledge and experience to increase effectiveness in undertaking existing and new activitiesProvides coaching and technical support to others within their area of competenceOperate beneficial relationships with partners and suppliers to enable delivery of their objectivesSkillsAn AAS Degree with 3 years of relevant experienceA Bachelor's Degree with 1+ years of relevant experienceA Master's Degree with 0 years of relevant experienceJD/Ph.DIn lieu of a degree, 5+ years of relevant experienceIn order to qualify for this role, you must be a US CitizenGeneral understanding of manufacturing processes relevant to their businessGeneral awareness of Manufacturing Systems and enabling software tools relevant to the businessUnderstanding of Manufacturing Engineering processes relevant to their roleExperience with manufacturing process development using CAD/ CAMExperience with aerospace materials, tolerances and processes, PFMEA, PPAP, Process Excellence (six sigma), and Lean Manufacturing best practices is strongly desirableUnderstanding of manufacturing processing of Aerospace componentsProject management experience working in a manufacturing environment, dealing with multiple customers/suppliers simultaneously, with excellent written and oral communication skillsExtensive experience in PFMEA (Process Failure Modes Effects and Analysis), Continuous Improvement, Six Sigma, Manufacturing Technology, Process Audits, and Design For Manufacturability/Assembly (DFM/DFA)Knowledge and understanding of DZD (Drive to Zero Defects) and ability to lead cross functional teams of suppliers and RR personnel through this initiativeKnowledge of FAIR (First Article Inspection Report) and Method Validation Approval (MVA) processesCAD Proficiency: Demonstrated experience with CAD software such as SolidWorks, AutoCAD, Fusion 360, or Siemens NXA strong understanding of transferable features and methodologies—especially to NX—is highly valuable, particularly during legacy equipment transitionsDesign Interpretation & Clearance Analysis: Ability to utilize CAD tools to identify dimensional constraints and clearance issues during part and fixture design reviewsG-Code Knowledge: Familiarity with G-code programming is essential, including the ability to trace variables and troubleshoot tooling geometry issuesEDM Technology Fundamentals: Foundational understanding of various EDM platforms including Sinker, Wire, and Filmcool EDMRecognize how core EDM principles apply across different systems despite differing terminologyMetallurgical Awareness: Understanding of how EDM energy parameters impact metallurgical properties, including surface integrity and heat-affected zonesPrint and Fixture Interpretation: Proficiency in reading legacy part prints and comparing them against fixture designs, especially in cases where GD&T standards are not fully implementedProcess Optimization: Capability to optimize EDM operations for efficiency without compromising surface finish or metallurgical qualityMust be able to balance burn rate, finish, and cycle time effectivelyEnd-to-End Process Planning: Competence in designing comprehensive, efficient, and operator-friendly EDM processes from initial setup through completionRoot Cause Analysis: Ability to quickly isolate and identify changes in established processes—critical for maintaining stability in long-standing manufacturing routinesAnalytical Studies for Capital Justification: May be required to conduct time studies and capacity/load analyses to support and justify capital expenditure proposals for new equipment or process improvementsCross-Functional Collaboration: Strong interpersonal skills to work effectively across diverse teams including design, engineering, operations, and maintenanceAdaptability in Dynamic Environments: Ability to navigate shifting priorities and multitask under pressure while maintaining a focus on long-term project goalsTime & Project Management: Skilled in coordinating with contractors and external vendors, organizing schedules, and ensuring timely completion of complex tasks alongside daily responsibilitiesMaintenance Coordination: Willingness to partner with maintenance teams to develop and implement support strategies for EDM systemsDesign Communication: Frequent collaboration with design engineers is expected, as EDM processes are often governed by Engineering Change (EC) controlsBenefitsHealth, dental, vision, disability, life and accidental death & dismemberment insuranceFlexible spending accountHealth savings account401(k) retirement savings plan with a company matchEmployee Assistance ProgramPaid Time OffCertain paid holidaysPaid parental and family care leaveTuition reimbursementLong-term incentive planCompany OverviewRolls-Royce provides aerospace engines, power systems, defense propulsion, marine solutions, and comprehensive MRO services. It was founded in 1906, and is headquartered in London, England, GBR, with a workforce of 10001+ employees. Its website is http://www.rolls-royce.com.



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